Loading, Treatment cycle, Unloading, Output...

LOADING

Loading inlet pipes and visit traps are located on the top of the unit. The contaminated product is easily loaded by pumping which can be done directly along the harvesting process or directly from an intermediate transfert skid.

The vaccine growth medium doesn't need to be deactivated first.

 The dehydrator includes a pre-heating system which allows the unit to reach the nominal working temperature before loading the vaccine growth medium.

 TREATMENT CYCLE

The operator can begin the cycle from the touch screen terminal on the unit or via a "SCADA" system.

From this point onwards the processing is completely automatic :

* The mixing shaft (3) rotates the product.

* Fresh air (12) enters through the heat exchanger into the airspace (7) above the product in the dehydration tank.

* Fresh air, vapors and gases emitted from the product are sucked through a ductwork system (8) by a turbo fan (9) into the combustion chamber (10) where they are then burned at high temperature.

* Odors and bio-hazards are broken down and removed.

* The hot air produced by the burner (5) is circulated through the double jacket (6) then up through the heat exchanger, and finally through the exhaust fan (13) and chimney.

* When the product reaches the preset level of dryness, the burner flame will automatically cease and the circulating fresh air will cool down the overall equipment and product.

* When the cycle is complete, the unit stops automatically.

UNLOADING

To unload the dehydrator, the operator simply opens the outlet door, puts in the body protection and turns on the unloading cycle.

The mixing shaft is set into reverse rotation, which forces the treated product through the outlet door.

No special cleaning or preparation is needed to begin processing the next load.

OUTPUT

By-product analysis:

Water up to 20%
Mineral / Ash 30%
Fat up to 25% (after hydrolysis)
Soluble protein up to 40%
Calcium up to 15%
Digestible nitrogenous matter 3%

This table includes indicative data only and can not be set as contract. Data may vary.

SCADA = SUPERVISORY CONTROL AND DATA ACQUISITION

  • Capacity


  • Processed volume per batch

    Estimated number of processed eggs per batch
    Time per batch
    Time to download after process
  • Dehydrator AV500L
  • 500 liters

    10000 eggs
    5 to 7 hours
    10 minutes
  • Dehydrator AV1500L
  • 1700 liters

    30000 eggs
    10 to 14 hours
    15 minutes
  • Dehydrator AV300OL
  • 3800 liters

    75000 eggs
    12 to 15 hours
    15 minutes
  • Dehydrator AV6000L
  • 6800 liters

    130000 eggs
    12 to 17 hours
    20 minutes