3- Process in 4 steps

Loading, Treatment cycle, Unloading, Output...

LOADING

Loading pipe and visit traps are located on the top of the unit.

The infected product is easily loaded by pumping which can be done directly along the harvesting process or directly from an intermediate storage tank.

The vaccine growth medium doesn’t need to be deactivated first.

The dehydrator includes a pre-heating system which allows the unit to reach the nominal working temperature before loading the vaccine growth medium.

TREATMENT CYCLE

The operator can begin the cycle from the touch screen terminal.

From this point onwards the processing is completely automatic:

  • The mixing shaft (3) rotates the product.
  • Fresh air (12) enters through the heat exchanger into the airspace (7) above the product in the dehydration tank.
  • Fresh air, vapors and gases emitted from the product are sucked through a ductwork system (8) by a turbo fan (9) into the combustion chamber (10) where they are then burned.
  • Odors and bio-hazards are broken down and removed.
  • The hot air produced by the burner (5) is circulated through the double jacket (6) then up through the heat exchanger, and finally through the exhaust fan (13) and chimney.
  • When the product reaches the preset level of dryness, the burner flame will automatically cease and the circulating fresh air will cool down the overall equipment and product.
  • When the cycle is complete, the unit stops automatically.

UNLOADING

To unload the dehydrator, the operator simply opens the outlet door, puts in the body protection and turns on the unloading cycle.

The mixing shaft is set into reverse rotation, which forces the treated product through the outlet door.

No special cleaning or preparation is needed to begin processing the next load.

OUTPUT

By-product analysis:

Water

up to 20%
Mineral / Ash 30%
Fat up to 25% (after hydrolysis)
Soluble protein up to 40%
Calcium up to 15%
Digestible nitrogenous matter  3%

 

This table includes indicative data only and can not be set as contract. Data may vary.

Dehydrators

Process flow sheet

Dehydrators

1- Principle

1- Principle 1- Principle
DMI dehydrator processes the waste on site, directly connected from the harvesting area, without necessary intermediary storage, and transforms a liquid waste into a safe, clean, and easily transportable...
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3- Process in 4 steps

3- Process in 4 steps
Loading, Treatment cycle, Unloading, Output...
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4- Commissionning

4- Commissionning
  The commissioning is done by DMI's teams. As most of the elements supplied by DMI are skid-packaged, the commissioning is easy and very time-efficient (the machine will be made operationnal in...
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5- Standards / Testing

5- Standards / Testing
The FAT (Factory Acceptance Test) is performed at the DMI's facility under supervision of the client. The object of this test is to check the compliance of the equipment with the client's design specifications...
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6- Transportation

6- Transportation 6- Transportation
Oversea shipping is done through means of open top containers and trucks.   
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7- Technical data

7- Technical data
For vaccine growth medium.
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Optional equipments